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How to Disassemble and Reassemble Your Spyderco Without Damaging It

21 How to Disassemble and Reassemble Your Spyderco Without Damaging It

By Logan M. Fraser – Custom Knife Modder & Spyderco Parts Specialist, Based in Calgary, Alberta, Canada

This is the 21st blog of the Spyderco Knife blog series. You can check the other blogs I’ve written here: https://spydercoparts.com/blogs


If you’re planning to disassemble your Spyderco knife, there’s a right way to do it—and a lot of wrong ones. Whether you’re cleaning, modding, or replacing parts, doing it wrong can lead to stripped screws, lock issues, or even blade misalignment.

As someone who disassembles dozens of Spydercos each month, I’ll show you how to do it properly—without damaging your knife.

What You Need Before You Start ⚖️

Tools:

  • Torx drivers: T6 and T8 (Wiha or Wera recommended)

  • Non-marring pry tool (e.g., plastic guitar pick)

  • Magnetic tray for screws

  • Microfiber cloth and isopropyl alcohol (for cleaning)

  • Loctite Blue 242 (for reassembly)

🚨 Avoid cheap driver kits—they’re the fastest way to strip screws.

Step-by-Step: Disassembly 🔄

1. Remove the Pocket Clip

Start here to prevent obstruction during body screw removal.

2. Loosen the Pivot and Body Screws

  • Use the correct Torx size and apply even downward pressure

  • Loosen each screw slowly to avoid stripping

  • Place screws in a labeled tray

3. Separate the Scales Gently

  • Use a plastic pry tool to lift the scale from the liners

  • For compression lock knives, be careful near the stop pin and lock tab

4. Remove the Blade Assembly

  • Pull the blade and pivot out with washers intact

  • Take note of washer order (e.g., phosphor bronze outside, Teflon inside)

🚫 Do NOT force parts—Spyderco knives are built with tight tolerances. If something resists, pause and reassess.

Step-by-Step: Reassembly ✂️

1. Clean and Prep

  • Wipe all parts with alcohol

  • Apply light oil to pivot and washers

2. Reinstall the Blade and Pivot

  • Insert blade and washers in correct order

  • Ensure the pivot is seated fully before tightening

3. Replace the Backspacer and Liners

  • Align screw holes carefully

  • Reinstall the backspacer if used

4. Reattach Scales and Body Screws

  • Lightly thread all screws before fully tightening

  • Adjust blade centering before applying Loctite to the pivot

5. Reinstall Pocket Clip

Finish by installing the clip in your preferred position.

Troubleshooting Tips 🫠

  • Blade rubbing? Loosen pivot slightly and re-center

  • Lock not engaging? Ensure pivot isn’t overtightened

  • Gritty action? Clean washers again or inspect for debris

My Pro Advice for Long-Term Performance 🧱

  • Always apply Loctite Blue 242 to the pivot screw to prevent loosening

  • Use a sharpie to mark screw positions before removal

  • Store factory screws in a separate bag if upgrading

If you’re planning a scale or hardware swap, check out https://spydercoparts.com—our precision-fitted parts are tested on real Spyderco models to maintain exact tolerances.

Why Factory Tolerances Matter ⚙️

Every Spyderco knife is tuned for blade tension, lockup, and centering. Improper reassembly can cause:

  • Off-center blades

  • Lock rock or late engagement

  • Stripped threads

That’s why I always recommend taking photos of the disassembly process—helps with reassembly and avoids mistakes.

Helpful Sources 🔍

These resources help confirm part orientation and disassembly order for specific models.


Final Thoughts 🔪

Disassembling and reassembling your Spyderco doesn’t have to be intimidating. With the right tools and a methodical approach, you can clean, upgrade, or service your knife without risking performance—or voiding its potential.

Have a question about disassembly steps, scale fitment, or tuning after reassembly? Drop it in the comments below—and let me know what you’d like covered in next week’s Spyderco Knife Blog Series.

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